Monday, February 23, 2015
Sunday, February 22, 2015
T-Shirt Measurement Collection
Mens T-Shirt
** Mens S/Slv T-Shirt | European | Russia
Ladies T-Shirt
** Ladies S/Slv T-Shirt | European | Poland
** Female S/Slv T-Shirt | USA
** Mens S/Slv T-Shirt | European | Russia
Ladies T-Shirt
** Ladies S/Slv T-Shirt | European | Poland
** Female S/Slv T-Shirt | USA
Ladies Short Sleeve T-Shirt | European | Poland
Measurement
Chart
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||||||
POM
|
Description
|
XS
|
S
|
M
|
L
|
XL
|
A
|
Length
|
62
|
62
|
64
|
66
|
66
|
B
|
Shoulders Width
|
35
|
36
|
37
|
38
|
39
|
C
|
Sleeve Length
|
11.5
|
11.5
|
12
|
12.5
|
12.5
|
C1
|
Sleeve Length (inside)
|
2
|
2
|
2
|
2
|
2
|
E
|
Armhole
|
16.5
|
17.5
|
18.5
|
19.5
|
20.5
|
F
|
Cuff Width
|
13.5
|
14
|
14.5
|
15
|
15.5
|
D
|
Chest
|
41
|
43
|
45
|
47
|
49
|
K
|
Waist Width
|
37
|
39
|
41
|
43
|
45
|
G
|
Bottom Width
|
42
|
44
|
46
|
48
|
50
|
I
|
Neck Depth
|
10
|
10.5
|
11
|
11.5
|
12
|
I1
|
Depth of Neck line in the
back
|
2
|
2
|
2.5
|
3
|
3
|
M
|
Neck Width
|
23
|
23.5
|
24
|
24.5
|
25
|
W
|
Waist Position
|
34.5
|
34.5
|
36
|
37.5
|
37.5
|
Ref:
European Standard
Made by Sinsay , Poland.
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All Seasons Round The World
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All Seasons Round The World
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SL
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Month
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Seasons Name
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1
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December
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January
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February
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WINTER
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2
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March
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April
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May
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SPRING
|
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3
|
June
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July
|
August
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SUMMER
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4
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September
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October
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November
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AUTUMN / FALL
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Wednesday, February 18, 2015
Industrial Garments Washing.
Industrial Garments Washing.
@ What is garments washing? Advantages of garments washing?
Normally garments washing means cleaning of dirty garments with soap or detergent. But it is not that garments washing. Industrial garments washing are a technology. The technology which is used to modify the out look appearance comfort ability & design of the ready made garment made from solid colour or pigment printed fabric is called garments washing. In our country garments washing technology started from 1988 and popularity of garments washing is increasing day by day.
Requirements of garments washing: With the change of time, human choice, demand, garments design & fashion is changing very quickly.
Advantages of garments washing are summarized below.
1. Starch present in the new fabrics of the garments are removed hence feels soft during use.
2. Softness feeling of garments could be increased.
3. Dirt’s and spots present in the garments is removed
4. Shrinkage occurs in the garments during washing, hence no possibility of further shrinkage.
5. Washed garments could be used directly after purchase from store.
6. Fading affects is produced in the garments by regular or irregular pattern.
7. Different out look of garments could be produced in the garments by different washing techniques.
8. Similar outlook could be produced in the garments by different washing techniques.
9. Initial investment cost to set-up a garments washing plant is comparatively low.
Pigment wash
: - Pigment wash process is similar to normal washing process. Garments are made from pigment dyed or pigment printed fabric. Then the garments are subjected to pigment wash. By pigment washing fading affect is produced in the garments. A process of pigment wash is described below.
For pigment washing a lot of 100 kg. Pigment printed garment is considered. Load the machine with 500 litter water@ liquor ratio 1:5 & 100 kg garments to be washed. Start machine running & stem supply to rise temperature up to50 c. Add 1 kg detergent @ 1% o. w. m. in the liquor. Then raise temperature to 60 c of the liquor. Continue washing for 20 to 30 minute. During this time action of detergent & frictional affect on the garments removes a portion of pigment from the garment fabric surface. As a result fading affect is produced on the garment fabric. Then drop the liquor and again load 500 litter fresh water in the machine. Continue cleaning the garment fabric t 50 c for 5 minute to remove adhering loose pigment from the fabric surface.
If softness feeling is desired then again load the machine with 500 litter water and restart machine running. Then add softener @ 0.1% to 0.5% on the weight of fabric in the liquor. Continue treatment for 5 minute. Then drop the liquor.
Unload the washed garments on the perforated trolley. Load the washed garments in the hydroextructor machine & remove excess water from the garments. Then unload the garments in the garments drying machine to dry the garments completely.
During pigment wash batch size should be less than 30% to40% of the machine loading capacity. Other wise fading affect produced my be unsatisfactory due to lack of frictional affect. This process my be applied on single colour or multi-colour pigment dyed or pigment printed garments.
Bleach wash.
There is a similarity between bleach wash and pigment wash. In both the cases partial color fading affect is produced. In case of bleach wash the fabrics of the garments are normally dyed with direct dye or reactive dyes. A process of bleach washes on cotton garments are described below.
Batch size is considered normally30% less than the machine capacity. Here a batch of 100 kg. Garments are considered for bleach wash. 500 litter water @ L:R=1:5 is loaded in the washing machine. Then the garments are loaded in the washing machine & start machine running. Desizing agent @ 3g/l that is 1.5 kg is added to the liquor temperature raised60 c by steam supply. Continue desizing process for 20 minutes at 60 c. As a result starch materials present in the garment is removed from the garment fabric to the liquor. Then drop the liquor.
Again load 500 litter fresh water in the washing machine & start machine running. Then add the following chemicals in the liquor gradually.
Caustic @...2%.....2kg.
H2O2 @....5 ml/l….2.5litter.
Stabilizer..@ 2.5ml/l….1.25 litter.
Soda ash…. @ 2%........2 kg.
Now slowly raise liquor temperature to 80 c by steam supply to the liquor. Continue processing for 70 minute at 80 c. During this processing period hydrogen peroxide produces per-hydroxyl ions (OH) which takes part in bleaching action resulting the fading affect of color. Presence of caustic indirectly helps in bleaching action. Soda ash is used in the liquor at 10 to11. Depending on extent of fading action percentage of chemicals liquor temperature and processing time could be varied. When the desired fading is obtained drop the liquor.
Again add 500 litter fresh water in the washing machine. Continue washing at 60 c for 5 minute to clean the garments. Then drop the liquor and load 500 litter fresh water. Add acetic acid @2 ml/l that is 1 litter to the liquor and continue treatment for 5 minute to neutralize the garments.
If softness feeling is required add 500 litter water & 0.1 to 0 .5 % softener to the washing machine and continue processing for 5 to10 minutes & drop the liquor. Unload the garments hydroextruct & dry the garments in the garments drying machine.
@ Garments washing machine:
Industrial garments washing industries needs the following machines for various types of garments washing:
1. Garments washing machine.
2. Hydroextructor.
3. Garments drying machine.
4. Boiler for steam generation.
5. Sand blusting unit.
Garments washing machine is the main machine where garments washing are done. In our country atmospheric pressure rotary garments washing machine is the most common garments washing machine. Detail description of the garments washing machine is given here.
In this machine there are two big stainless steel cylinder one inside the other. The outer cylinder is supported by the machine frame which is secured tightly in the floor. The outer cylinder is solid stainless steel but the inner cylinder is perforated. Diameter of inner cylinder is about four feet and width is about 6 to8 feet. The inner cylinder is supported by side shaft from two sides. The inner cylinder has two doors with spring loaded lock system to load and unload garments in the washing machine.
The inner cylinder has also 3 bars about six inches high at inside the cylinder which extends across the whole width. These bars facilitate circulation of liquor & garments during machine running. There are also two sliding doors at the out side cylinder. The inner cylinder rotates at 5 to 35 r.p.m. Motion is given to the inner cylinder by two big motors from two sides. With the help of a reversal unit the inner cylinder rotates clock wise & anti-clock wise alternately for all the production time.
There is panel board in the machine frame where some controlling of the machine running is monitored. There is a timer in the panel board which can be set for machine running time for each cycle and stops the machine running automatically with alarm sound. There is a temperature controlling indicator and dial in the panel board. Temperature controlling indicator could be pre-set for automatic controlling of liquor temperature. To maintain the liquor ratio a transparent glass tube is set at the side of the machine with marking of liquor quantity. There is a solid steam pipe running in between two cylinders at the bottom side which indirectly heats the liquor. There are two chemicals dosing doors at the middle height of the outer cylinder. Water from overhead tanks is fed in the washing machine by pipe line & gate value. Liquor is drained off by two pipe line and gate valves at the bottom side of the machine.
Enzyme wash:
Enzyme wash is done on the garments made from heavy fabrics like jeans and denim. Cellulose enzyme is used for this type of wash. This cellulose hydrolyses the projecting hairy cotton fibres of the garment fabric surface & also removes color. Use of stone makes brushing action on the garment fabric surface as a result irregular color fading affect is produced and also contributes to remove of projecting hairy fibres. Liquor PH and temperature depends on type of cellulose enzymes. For neutral cellulose enzyme liquor PH should be between 6 to 7 and for acetic cellulose enzyme PH should be 4.5 to 5.5. If liquor PH is between 4.5 to 5.5 then possibility of back stain increases. Use of enzyme varies from 2 to 4 g/l it enzyme activity is not interrupted for any reason. If enzyme wash is done without peumic stone fading affect will be in regular pattern. Before enzyme wash the garments should be pre-treated. Enzyme wash is more expensive than acid wash or stone wash due more consumption of chemicals and more processing time is required. Enzyme wash is done in four steps which are discussed briefly.
Step-1 (Desizing): Desizing process of 100 kg. Garments made from heavy denim fabric are done with following recipe.
Liquor ratio---------------------------------------- 1:4 ~ 1:10
Wetting agent (sandozing MRN) --------------- 0.2 to0.5 g/l
Alpha amylase base desizing
Agent (Bactosol MTN liquor) ------------- 0.5 to 2.0 %
PH (by sirrix 2UD liquor) ------------------------- 6 to 8
Temperature ----------------------------------------- 50 to 70 c
Processing time --------------------------------------10 to 15 minute.
Due to the affect of desizing agent starch material present in the garments fabric is decomposed hence size materials are removed from the garment fabrics.
Step-2(Bio- Abrasion): In this step mechanical & chemical action on garments to be maintained carefully. After loading the machine with required quantity of water temperature of water and PH of water should be adjust first. Amount of use of enzyme depends on garment type amount of stone used and processing time. Use of stone may very from 20% to 150% of the weight of garments. Machine rotation R.P.M should be adjusted between 20 to30 per minute.
The bio-abrasion process is done as per following recipe:
Liquor ratio---------------------------------------- 1:3 to 1; 10
Peumic stone ------------------------------------- 20% to 150%
Enzyme (Bactosol JN granul) ----------------- 0.6% to 2.0 %
PH (by sirrix 2UD liquor) ------------------------- 6.5 to 7.5
Processing time --------------------------------------40 to 90 minute.
During processing with above recipe the cellulose enzyme removes color and dissolves hairy fibres from the fabric surface. Due to brushing action of stone on garment fabric color is removed in irregular pattern and helps in removing projecting fibres. If sand clear IDS liquor @ 0.2% to 2.0% is used during bio-abrasion possibility of back stain is reduced. Processing time depends on extent of desired discoloring affect. Then drop the liquor after sample matching. Again load the machine with fresh water and add 15 detergents. Continue washing for 5 minute at 60 c to remove adhering impurities from the garment fabric surface. After dropping the liquor fading affect becomes more prominent.
Step-3(Back wash): In this step of enzyme wash the activity of enzyme is stopped as well as possibility of back staining is also stopped. Back wash can be done with following recipe:
Liquor ratio---------------------------------------- 1:6 to 1:10
Re agent (sandoclear ZP powder) --------------- 1.0% to 3.0 5
Soda Ash -------------------------------------------- 0.3 g/l
PH --------------------------------------------------- 9 to 10
Temperature ----------------------------------------- 60 to 80 c
Processing time --------------------------------------5 to 10 minute.
Step-4(Additional Bleaching): After enzyme wash if more color fading is required then again bleached by hypochlorite bleaching agent. Bleaching affect could be varied by use of hypochlorite concentration PH temperature and processing time. For step-4 the following recipe can be used.
Liquor ratio---------------------------------------- 1:6 to 1:10
Sodium hypochlorite or ------------------------- 10 to 15 g/l
Calcium hypochlorite (15%) -------------------- 0.5 to5 g/l
PH --------------------------------------------------- 9 to 10
Temperature ----------------------------------------- 20 to 60 c
Processing time --------------------------------------15 to 20 minute.
At the end of processing liquor should be drained-off. Then again wash the garment for 5 minutes with only water. To remove the residual chlorine a neutralization wash should be done with following recipe other wise yellowing affect may develop to the white portion of the garments.
Liquor ratio---------------------------------------- 1:6 to 1:10
Sodium meta-bisulphate ------------------------- 1 to 2 g/l
Temperature ----------------------------------------- 40 to 50 c
Processing time --------------------------------------10 to 20 minute.
Then drop the liquor & again wash the garments only with water for 5 minutes. To improve the softness feelings of the garments the garments could be treated with 0.5% softener for 5 minutes. Then drain-off the liquor unload the garments from the washing machine hydroextruct the garments and dry the garments completely in the garments drying machine.
Stone wash:
Stone wash: Stone wash is done on the garments made from denim & jeans fabric. It is a very popular wash. Due to this washing different type of irregular color fading affect is produced in the garments. More over shrinkage also occurs in the garment resulting correct size of the garment. A process of stone washing on garment is described below.
Garments made from jeans or denim fabrics are first pre-treated before stone washing. A lot of 100 kg garment is considered for pre-treatment. Load the machine with 500 litter’s water @ 1:5 liquor ratios and then load the 100kg. Garments lot in the garment washing machine. Start machine running and add desizing agent 1.5 kg @ 1.5% owm. Raise liquor temperature to 60 c by steam supply. Continue processing for 20 minute at 60 c & then drop the liquor. Again add 500 litter water and continue washing for 5 minute at 40 c. Drop the liquor. Due to this pre-treatment starch materials present in the garment is removed.
Again load the washing machine with 500 litter water and start machine running. Add 4% bleaching powder that is 4 kg and 8 kg soda ash @ 85 owm. Then add peumic stone which is half the volume of the garments. Volume of stone may be varied depending on the fading affect required. Bigger size stone produces better fading affect. Higher quantity of bleaching agent reduces color depth & stone produces brushing action on the garment. Due to brushing action of stone more color is faded in the seam areas of the garment like colour, pockt, side seam and other seam areas where thickness is higher. As a result color contrast is produced in the garment which is the desired affect. Due to brushing action of the stone on the garment fabric surface the fabric surface becomes smoother increasing the comfort ness of the garment during use. Depending on extent of washing effect washing time varies from 20 to 40 minute. Then the liquor is drained-off after desired affect is produced.
Again add 500 litter water and 1 kg detergent @ 1% owm and continue treatment for 5 minute at 40 c to remove adhering colored impurities from the garment fabric surface which is produced due to stone wash. Then drop the liquor and again add500 litter water. Add 1 litter acetic acid @ 1% to the liquor and continue washing for 5 minute to neutralize the garment. Drop the liquor and again add 500 litter water to the washing machine. To the liquor add fabric softener 500 gram @0.5% and 500 gram florescen t brightening agent (FBA/FWA) @ 0.5% owm. Continue treatment for 10 minutes. As a result the garment fabric becomes soft due to the affect of fabric softener. Color contrast also increases due to the affect of FWA. The use of FWA increases the whiteness affect on the faded area. Then drop the liquor unload the garment hydroextruct the garments and dry the garments completely in the garments drying machine.
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